Box-Pak started its operation with a second hand (gas operated) corrugated machine, producing only singlewall cartons. The company upgraded the corrugated machine in 1979 enabling it to produce singlewall and doublewall ABFlute corrugated cartons.

On 18th January 1984, the company acquired its first factory lot in Batu Caves Industrial Estate at Lot 7, Jalan Perusahaan 2 and installed a unit of high speed corrugated machine which was capable of producing 15,000 metric tonnes of corrugated cartons per year.

Subsequently, Box-Pak built a new modern factory on a newly-acquired piece of industrial land within the same area at Lot 4 Jalan Perusahaan 2, Batu Caves in 1993. The land was purchased earlier in 1991.The company then invested about RM 25 million in new high speed Fully Automatic Computerised Corrugating Machines imported from Isowa, Japan and Marquip of USA, a combination that makes the new factory the most "modern carton plant" in the Asia-Pacific region.

The company had also upgraded its converting machine by installing another 4 units of high speed Flexo Printing In-Line Machines and one unit of Rotary Die-Cut Printing Machine at the new factory. Currently, Box-Pak has a total of seven Flexo Printing carton making lines and 3 rotary die cutting lines.

A fully Automated Computerised PLC Control Sheetboard Conveyor System was also installed at the new factory, turning Box-Pak into a sophisticated state-of-the-art corrugated plant in Malaysia. The installed capacity of the new plant is about 45,000 metric tonnes per year. Running on two shifts, the company's annual production output is 28,000 metric tonnes. The Company now has a staff strength of 250 people.

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